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Custom Mezzanine Floor System with Fire-Compliant Perforated Steel Decking

Tailored for a North American laser beauty equipment facility, our three custom 500kg/m² steel mezzanine floors are designed to maximize vertical space while meeting strict local safety and fire codes. The system includes purpose-built perforated steel decking, engineered to integrate seamlessly with overhead fire sprinkler systems—ensuring unobstructed water flow for rapid fire suppression, all while supporting heavy loads and sensitive equipment.

Fire-Safe Perforated Steel Decking (Sprinkler-Compliant)
The custom perforated floor panels are precision-engineered with uniform, strategically sized holes to comply with local fire sprinkler standards. This design allows unobstructed water distribution from overhead sprinklers, eliminating fire hazards while maintaining full structural integrity and load-bearing capacity for your equipment and inventory.

500kg/m² Heavy-Duty Load Capacity
Built to support the weight of laser beauty equipment, pallets, and daily operations, the entire system—including the perforated decking, support beams, and columns—is tested for a uniform load rating of 500kg/m², ensuring long-term safety and reliability in a commercial environment.

Maximized Vertical Space Without Facility Expansion
By converting unused overhead space into secure, usable floor area, these mezzanines effectively double your facility’s operational footprint. The modular design keeps ground-floor space free for production, shipping, or customer-facing activities, while the upper level provides organized storage and workspace.

Durable, Low-Maintenance Steel Construction
Fabricated from high-quality structural steel with a corrosion-resistant finish, the perforated decking and supporting framework are built to withstand heavy daily use. The smooth, clean surface is easy to clean and maintain, ideal for commercial environments that require both functionality and a professional appearance.

Fully Customizable & Scalable
Every component is tailored to your facility’s layout, including the mezzanine dimensions, staircase placement, and deck specifications. The modular structure allows for easy reconfiguration or expansion as your business grows, making it a flexible long-term solution for your storage and operational needs.

OSHA-Compliant Safety & Integrated Design
The system includes OSHA-compliant safety railings, anti-slip stair treads, and secure deck connections for safe personnel access. The perforated floor design also enhances ventilation and visibility between levels, improving overall safety while meeting commercial building and fire code requirements.

    • admin
    • 5 月, 周二, 2026
    Cases

    Custom Tire Storage Shelving for North American Tire Dealers

    Maximize your warehouse efficiency with our purpose-built Tire Storage Racking, engineered exclusively for tire retailers, auto repair shops, and automotive parts distributors across North America. Built on the robust framework of medium-duty shelving, this system eliminates standard steel panels and retains heavy-duty upright frames and beams, creating a dedicated, space-saving solution designed to organize tires of all sizes.

    Tailored Dimensions for Perfect Fit
    Every rack is customized to your inventory’s exact specifications. We design the width and bay spacing to accommodate your smallest tire diameter, while the total height and number of tiers are built to your exact requirements, ensuring no wasted space and optimal vertical storage density.

    Space-Efficient, Back-to-Back Stability
    Configured in a back-to-back layout, the system delivers exceptional structural stability without sacrificing valuable floor space. This arrangement allows for high-volume storage while maintaining easy access for loading and unloading, maximizing every inch of your facility.

    Cost-Effective Alternative to Stacking Racks
    Compared to traditional tire stacking racking, our solution offers superior long-term value. It eliminates the risk of tire deformation from improper stacking, improves inventory turnover with clear visibility, and reduces labor time for picking, making it a far more economical choice for daily operations.

    Heavy-Duty & Durable Construction
    Built from high-quality steel uprights and beams, the racking is engineered to support the weight of heavy tire loads consistently. Designed for the demanding environment of automotive warehouses, it ensures long-lasting performance and reliability for years of continuous use.

    Versatile for Wholesale & Retail Operations
    Ideal for tire wholesalers, auto parts factories, and 4S service centers, this system adapts to both bulk storage and quick-pick retail environments. It streamlines inventory management, keeps products organized and protected, and supports high-throughput operations with efficiency.

      • admin
      • 5 月, 周三, 2026
      Cases

      Custom 500㎡ Heavy-Duty Mezzanine Floor with Integrated Lifting System

      This custom-engineered 500㎡ heavy-duty mezzanine floor was built for a key client in Central Asia, with a uniform load capacity of 1 ton per square meter, designed to maximize vertical storage space while accommodating the warehouse’s unique structural constraints.

      Key Project Features & Custom Solutions

      Optimized Structural Design: To align with the client’s existing concrete load-bearing columns, our engineering team repeatedly adjusted the layout to achieve a 7.5-meter single main beam span, using robust 500mm H-beams for exceptional structural stability and load distribution.

      Integrated Material Handling System: The system is equipped with a rail-guided lifting platform configured to the local voltage specifications, paired with electric roller shutters for seamless, safe vertical transportation of goods.

      Comprehensive Installation Support: Our engineers provided detailed step-by-step installation drawings and circuit diagrams for the lifting platform and roller shutter interlock system, offering real-time online technical guidance throughout the installation process to ensure smooth, error-free execution.

      Client Value & Feedback

      This project exemplifies our commitment to solving complex structural and operational challenges through tailored engineering solutions. By adapting the design to the client’s unique warehouse layout, providing heavy-duty structural integrity, and delivering end-to-end technical support, we exceeded the client’s expectations and earned high praise for our professionalism and reliability.

        • admin
        • 5 月, 周三, 2026
        Cases

        Custom Heavy-Duty Pallet Racking for Cable Reels

        This custom-engineered pallet racking system was designed and manufactured specifically for a South American client, to address the unique challenges of storing heavy-duty cable reels with a unit weight of up to 3 tons each.

        Key Design & Engineering Highlights:

        Tailored Load-Bearing Structure: Built with heavy-duty uprights and beams to safely support the concentrated weight of large cable reels, ensuring structural stability under full load.

        5mm Thick Pad Beams:

        Specially designed 5mm thick pad beams were integrated into each storage position to cradle and secure the cable reels, preventing unwanted movement, rolling, or damage during storage and handling.

        Enhanced Safety Reinforcement:

        During the production phase, our engineering and production teams collaborated to add free bottom cross braces to every rack position. This extra reinforcement significantly improves lateral stability, long-term durability, and resistance to operational stress, further enhancing workplace safety.

        Project Value:

        This project reflects our commitment to going beyond standard specifications: we don’t just build racks—we engineer solutions that prioritize safety, reliability, and adaptability to each client’s unique operational needs. Even after the initial design, we proactively optimized the structure at no extra cost to deliver a safer, more robust storage system tailored to the client’s heavy-load application.

          • admin
          • 5 月, 周六, 2026
          Cases

          Custom 800kg/sqm Mezzanine Floor with Integrated Medium-Duty Shelving

          This custom-engineered mezzanine floor system was designed to maximize vertical storage space for the client’s warehouse operations, combining structural integrity with operational convenience.

          Key Specifications & Design Features
          Heavy-Duty Load Capacity: Built to support a uniform load of 800kg per square meter, the steel mezzanine structure is engineered for long-term durability under full operational loads.

          Integrated Medium-Duty Shelving: The system seamlessly integrates with medium-duty shelving units on the upper level, providing organized, accessible storage for a wide range of inventory items.

          Forklift Access Solution: A hinged side door is installed for safe and efficient forklift loading/unloading, eliminating the need for additional material handling equipment. For enhanced space efficiency, optional sliding wheeled doors are available, offering flexible access configurations tailored to the client’s workflow.

          Premium Powder Coating Finish: The structure features a high-quality powder coating process, resulting in a smooth, uniform finish with consistent color application across all components. This professional surface treatment not only enhances the system’s visual appeal but also provides robust corrosion resistance, extending the service life of the steel components.

          Project Benefits

          This solution demonstrates our ability to deliver customized storage systems that address both structural and operational needs. By combining a high-load mezzanine floor with integrated shelving and tailored access doors, we helped the client significantly expand their storage capacity while maintaining safe, efficient material handling processes. The superior powder coating finish further underscores our commitment to quality craftsmanship and attention to detail.

            • admin
            • 5 月, 周五, 2026
            Cases

            500kg/m² Heavy Duty Mezzanine Floor with Ramp for Warehouse Storage | Custom Industrial Platform

            Meta Description

            Explore a custom 500kg/m² heavy duty mezzanine floor with ramp designed for warehouse storage. Learn load capacity, applications, design considerations, and project specifications.

            This is a very typical customized product case. An air conditioning filter wholesaler from North America sent us an inquiry. He requested a steel platform without railings, as three sides were flush against the walls, with only one side connecting to the beam shelving system via a steel grating floor, forming a mezzanine.

            Furthermore, he wanted to replace the original ordinary steel floor with corrugated steel sheets. The client mentioned he would source local wooden flooring to place on the corrugated steel sheets. Our designers, using professional calculation software such as SAP2000 finite element analysis, carefully checked the thickness and strength of all materials and selected suitable materials for him.

            In addition, the client emphasized wanting to replace the original stairs with a ramp, as he is in the wholesale and retail industry, dealing mostly in small commodities, and would frequently need to load and unload goods, usually relying on small handcarts. However, considering the highest point of the steel platform is approximately 2.2 meters, designing the accurate ramp angle was a crucial issue.

            After multiple calculations and model building, our design team finally provided the client with a satisfactory solution. Furthermore, all pipes are pre-drilled to facilitate bolting and securing every detail during installation.

              • admin
              • 4 月, 周三, 2026
              Midum Duty Shelving

              Midum Duty Shelving

              (1) This type of shelving mainly consists of uprights, beams, and shelves (including reinforcing ribs). The uprights are connected by U-shaped uprights, horizontal braces, and diagonal braces (the horizontal and diagonal braces are available in rectangular tube and C-shaped steel structures). The beams are welded from beam rods and hanging corners.

              (2) The connection method is that the beams are hung on the uprights, and the shelves are laid on the P-shaped beams. We will select beams and shelves of different materials according to the weight and other characteristics of the goods to maximize your investment budget while meeting the load-bearing requirements of the goods.

              (3) The shelving is connected as a main frame and a secondary frame, and can be wirelessly connected according to the site conditions.

              Load capacity: Because the shelves are placed on the beams, the span is small, and the load-bearing capacity is high. Each layer can hold 200-500kg of small and medium-sized items, suitable for manual handling.

              Common specifications: L (1500-2000) * W (300*1000) * H (1500-3000) mm

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