Omni-Racking

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  • admin
  • 5 月, 周三, 2026
Cases

Custom 500㎡ Heavy-Duty Mezzanine Floor with Integrated Lifting System

This custom-engineered 500㎡ heavy-duty mezzanine floor was built for a key client in Central Asia, with a uniform load capacity of 1 ton per square meter, designed to maximize vertical storage space while accommodating the warehouse’s unique structural constraints.

Key Project Features & Custom Solutions

Optimized Structural Design: To align with the client’s existing concrete load-bearing columns, our engineering team repeatedly adjusted the layout to achieve a 7.5-meter single main beam span, using robust 500mm H-beams for exceptional structural stability and load distribution.

Integrated Material Handling System: The system is equipped with a rail-guided lifting platform configured to the local voltage specifications, paired with electric roller shutters for seamless, safe vertical transportation of goods.

Comprehensive Installation Support: Our engineers provided detailed step-by-step installation drawings and circuit diagrams for the lifting platform and roller shutter interlock system, offering real-time online technical guidance throughout the installation process to ensure smooth, error-free execution.

Client Value & Feedback

This project exemplifies our commitment to solving complex structural and operational challenges through tailored engineering solutions. By adapting the design to the client’s unique warehouse layout, providing heavy-duty structural integrity, and delivering end-to-end technical support, we exceeded the client’s expectations and earned high praise for our professionalism and reliability.

    • admin
    • 5 月, 周三, 2026
    Cases

    Custom Heavy-Duty Pallet Racking for Cable Reels

    This custom-engineered pallet racking system was designed and manufactured specifically for a South American client, to address the unique challenges of storing heavy-duty cable reels with a unit weight of up to 3 tons each.

    Key Design & Engineering Highlights:

    Tailored Load-Bearing Structure: Built with heavy-duty uprights and beams to safely support the concentrated weight of large cable reels, ensuring structural stability under full load.

    5mm Thick Pad Beams:

    Specially designed 5mm thick pad beams were integrated into each storage position to cradle and secure the cable reels, preventing unwanted movement, rolling, or damage during storage and handling.

    Enhanced Safety Reinforcement:

    During the production phase, our engineering and production teams collaborated to add free bottom cross braces to every rack position. This extra reinforcement significantly improves lateral stability, long-term durability, and resistance to operational stress, further enhancing workplace safety.

    Project Value:

    This project reflects our commitment to going beyond standard specifications: we don’t just build racks—we engineer solutions that prioritize safety, reliability, and adaptability to each client’s unique operational needs. Even after the initial design, we proactively optimized the structure at no extra cost to deliver a safer, more robust storage system tailored to the client’s heavy-load application.

      • admin
      • 5 月, 周六, 2026
      Cases

      Custom 800kg/sqm Mezzanine Floor with Integrated Medium-Duty Shelving

      This custom-engineered mezzanine floor system was designed to maximize vertical storage space for the client’s warehouse operations, combining structural integrity with operational convenience.

      Key Specifications & Design Features
      Heavy-Duty Load Capacity: Built to support a uniform load of 800kg per square meter, the steel mezzanine structure is engineered for long-term durability under full operational loads.

      Integrated Medium-Duty Shelving: The system seamlessly integrates with medium-duty shelving units on the upper level, providing organized, accessible storage for a wide range of inventory items.

      Forklift Access Solution: A hinged side door is installed for safe and efficient forklift loading/unloading, eliminating the need for additional material handling equipment. For enhanced space efficiency, optional sliding wheeled doors are available, offering flexible access configurations tailored to the client’s workflow.

      Premium Powder Coating Finish: The structure features a high-quality powder coating process, resulting in a smooth, uniform finish with consistent color application across all components. This professional surface treatment not only enhances the system’s visual appeal but also provides robust corrosion resistance, extending the service life of the steel components.

      Project Benefits

      This solution demonstrates our ability to deliver customized storage systems that address both structural and operational needs. By combining a high-load mezzanine floor with integrated shelving and tailored access doors, we helped the client significantly expand their storage capacity while maintaining safe, efficient material handling processes. The superior powder coating finish further underscores our commitment to quality craftsmanship and attention to detail.

        • admin
        • 5 月, 周五, 2026
        Cases

        500kg/m² Heavy Duty Mezzanine Floor with Ramp for Warehouse Storage | Custom Industrial Platform

        Meta Description

        Explore a custom 500kg/m² heavy duty mezzanine floor with ramp designed for warehouse storage. Learn load capacity, applications, design considerations, and project specifications.

        This is a very typical customized product case. An air conditioning filter wholesaler from North America sent us an inquiry. He requested a steel platform without railings, as three sides were flush against the walls, with only one side connecting to the beam shelving system via a steel grating floor, forming a mezzanine.

        Furthermore, he wanted to replace the original ordinary steel floor with corrugated steel sheets. The client mentioned he would source local wooden flooring to place on the corrugated steel sheets. Our designers, using professional calculation software such as SAP2000 finite element analysis, carefully checked the thickness and strength of all materials and selected suitable materials for him.

        In addition, the client emphasized wanting to replace the original stairs with a ramp, as he is in the wholesale and retail industry, dealing mostly in small commodities, and would frequently need to load and unload goods, usually relying on small handcarts. However, considering the highest point of the steel platform is approximately 2.2 meters, designing the accurate ramp angle was a crucial issue.

        After multiple calculations and model building, our design team finally provided the client with a satisfactory solution. Furthermore, all pipes are pre-drilled to facilitate bolting and securing every detail during installation.

          • admin
          • 4 月, 周三, 2026
          Midum Duty Shelving

          Midum Duty Shelving

          (1) This type of shelving mainly consists of uprights, beams, and shelves (including reinforcing ribs). The uprights are connected by U-shaped uprights, horizontal braces, and diagonal braces (the horizontal and diagonal braces are available in rectangular tube and C-shaped steel structures). The beams are welded from beam rods and hanging corners.

          (2) The connection method is that the beams are hung on the uprights, and the shelves are laid on the P-shaped beams. We will select beams and shelves of different materials according to the weight and other characteristics of the goods to maximize your investment budget while meeting the load-bearing requirements of the goods.

          (3) The shelving is connected as a main frame and a secondary frame, and can be wirelessly connected according to the site conditions.

          Load capacity: Because the shelves are placed on the beams, the span is small, and the load-bearing capacity is high. Each layer can hold 200-500kg of small and medium-sized items, suitable for manual handling.

          Common specifications: L (1500-2000) * W (300*1000) * H (1500-3000) mm

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