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How Omni-Racking Helped a Chilean Cable Manufacturer Optimize Warehouse Storage with Customized Racking Solutions
By Admin · September 3, 2026 · Home › News › Warehouse Racking
Customized Warehouse Storage Solution for a Cable Manufacturer in Chile
Transforming an Unorganized Warehouse into an Efficient Storage System
Every manufacturing company has unique warehouse challenges.
For cable manufacturers, warehouse storage is especially challenging because cable reels are large, heavy, and difficult to organize efficiently. Without a proper storage system, valuable warehouse space can be wasted, and daily operations become less efficient.
Recently, Omni-Racking provided a customized warehouse racking solution for a leading cable manufacturer in Chile, helping them improve storage capacity, safety, and warehouse management.
The Customer's Warehouse Challenges
Before implementing the new storage system, the customer’s warehouse mainly relied on floor storage.
Large cable reels were placed directly on the warehouse floor, creating several challenges:
- Limited storage space utilization
- Difficult product organization
- Inefficient material handling operations
- Increased safety risks when handling heavy cable reels
As the customer’s business continued to grow, they needed a professional storage solution that could support different product types and heavy loading requirements.
Cable Manufacturer Customer Warehouse
Customized Warehouse Racking Design Based on Customer Requirements
Instead of providing a standard storage system, Omni-Racking analyzed the customer’s warehouse layout, product characteristics, and operational requirements.
Our engineering team designed a complete solution combining multiple storage systems:
1. Heavy-Duty Steel Platform System
To maximize vertical warehouse space, we designed a heavy-duty mezzanine floor with:
- Load capacity: 800 kg/㎡
- Multi-level storage capability
- Improved warehouse space utilization
The mezzanine floor allowed the customer to create additional storage areas without expanding the warehouse footprint.
Customized 800kg/sqm Mezzanine Floor
2. Medium Duty Shelving System
For smaller components and accessories, we provided medium-duty shelving with:
- Load capacity: 300 kg per level
- Easy access for warehouse operators
- Flexible storage configuration
This helped the customer organize different inventory categories more efficiently.
300kg load bearing Medium duty shelving on Mezzanine floor
3. Customized Cable Reel Racking System
Cable reels require specialized storage solutions due to their size and weight.
Based on the customer’s requirements, Omni-Racking designed customized cable reel racks with:
- Heavy-duty beam structure
- Load capacity up to 3 tons per beam level
- Strong and stable construction for industrial applications
The customized design improved both safety and operational efficiency when storing and handling cable reels.
300kg load bearing Medium duty shelving on Mezzanine floor
Customized cable reel racking system installed in Chile warehouse
From Warehouse Design to Manufacturing Support
At Omni-Racking, we believe a successful warehouse project is not only about supplying products.
Before production, our team provided:
- Warehouse layout planning
- Storage solution design
- Technical drawings
- Load requirement analysis
After confirming the design, production started with carefully selected manufacturing partners in China.
During manufacturing, steel coils were processed through roll forming production lines to create precision racking components, ensuring consistent quality and reliable performance.
Drawings for custom cable reel racks
Professional Installation Support for Overseas Customers
For international projects, installation support is always an important part of warehouse racking delivery.
For this Chilean customer, Omni-Racking prepared a customized installation manual specifically for their project.
The manual included:
- Installation steps
- Component identification
- Assembly instructions
- Safety recommendations
Our team also provided remote technical guidance during installation to ensure the project was completed smoothly.
A Complete Warehouse Storage Partner from China
This Chilean cable manufacturer project demonstrates that different industries require different warehouse storage solutions.
Whether for cable manufacturing, logistics centers, factories, or distribution warehouses, Omni-Racking provides:
✔ Customized warehouse racking design
✔ Heavy-duty pallet racking systems
✔ Industrial storage solutions
✔ Steel platforms and mezzanine floors
✔ Technical support for overseas customers
We don’t just supply warehouse racks. We help businesses create safer, more efficient storage environments.
Need a customized warehouse racking solution for your project?
Contact Omni-Racking today for professional warehouse design support.
